Every tolerance
accounted for.
Every material
certified.
From a 3D-printed prototype to 10,000 production units by Q3 — FactoryFloor handles injection molding, metal stamping, and sub-assembly for consumer brands that need the engineering done right before their logo goes on.
Minimum achievable dimensional tolerance across injection-molded housing components — tighter than most consumer-grade OEM suppliers can guarantee in writing.
Injection Molding
Multi-cavity tooling for high-volume housing components. Supports overmolding, insert molding, and two-shot processes.
| Parameter | Value |
|---|---|
| Clamping Force | 80 – 1,200 ton |
| Shot Weight | 0.5 – 2,400 g |
| Cavity Count | 1 – 128 cavities |
| Cycle Time | 8 – 45 sec |
| Surface Finish | SPI A1 – D3 |
| Tool Life | 500K – 1M shots |
Metal Stamping
Progressive die stamping for brackets, chassis frames, and motor cradles. Stainless, aluminum, and cold-rolled steel.
| Parameter | Value |
|---|---|
| Press Tonnage | 25 – 400 ton |
| Material Gauge | 0.3 – 6.0 mm |
| Strip Width | Up to 600 mm |
| Stroke Rate | 30 – 250 SPM |
| Flatness | ±0.1 mm/300 mm |
| Annual Volume | 800K pieces/yr |
Sub-Assembly
Automated and semi-automated assembly lines for PCB integration, motor mounting, seal gasket installation, and final fit-check.
| Parameter | Value |
|---|---|
| Assembly Lines | 8 dedicated lines |
| PCB Integration | SMT + THT capable |
| Torque Control | 0.1 – 50 N·m |
| Leak Test | IP44 – IP68 |
| Vision Inspection | 100% inline AOI |
| Throughput | 220K units/month |
Full process capability sheets available on request
Submit Your RFQFourteen resin families stocked on-site, from commodity PP to high-performance PEEK — plus four metal alloy grades for stamped components. Every material batch carries a certified CoC.
Injection Molding — Resin Matrix
| Code | Material | Grade | Max Temp | Impact | Applications | Cert. |
|---|---|---|---|---|---|---|
| ABS | Acrylonitrile Butadiene Styrene | GP / FR / UV-stab | 85°C | High | Outer housings, trim rings | ✓ |
| PC | Polycarbonate | GP / GF30 / Optical | 125°C | Very High | Lens covers, structural frames | ✓ |
| PC+ABS | PC/ABS Blend | Standard / FR V0 | 105°C | High | Motor cradles, chassis | ✓ |
| PP | Polypropylene | Homo / Copo / GF20 | 100°C | Medium | Snap-fit enclosures, tanks | ✓ |
| PA6 | Polyamide 6 (Nylon) | PA6 / PA6+GF30 | 140°C | High | Gears, motor mounts | ✓ |
| PA66 | Polyamide 66 | PA66 / PA66+GF35 | 160°C | High | High-heat structural parts | ✓ |
| POM | Acetal (Delrin) | Homo / Copo | 120°C | Medium | Precision gears, cams | – |
| TPE | Thermoplastic Elastomer | Shore 20A–80A | 80°C | Flex | Grips, seals, overmold skin | ✓ |
| TPU | Thermoplastic Polyurethane | Ether / Ester | 90°C | Flex | Cables, protective covers | ✓ |
| PETG | Polyethylene Terephthalate G | GP / UV-stab | 75°C | Medium | Transparent panels | – |
| ASA | Acrylonitrile Styrene Acrylate | UV-stable | 95°C | High | Outdoor-rated exteriors | ✓ |
| LCP | Liquid Crystal Polymer | GF30 / GF50 | 220°C | Low | PCB connectors, coil bobbins | – |
| PEEK | Polyether Ether Ketone | GP / CF30 | 250°C | Medium | High-performance bearings | – |
| PPS | Polyphenylene Sulfide | GF40 | 200°C | Low | Heat-resistant enclosures | – |
Metal Stamping — Alloy Matrix
Material certificates & RoHS declarations on file for all stocked grades
Submit Your RFQDual-certified for general manufacturing and medical-adjacent device production. Every certification is third-party audited, with audit reports available under NDA for qualified buyers.
Compliance Matrix — By Product Category
| Standard | Home Appliance | Personal Care | Consumer Electronics | Note |
|---|---|---|---|---|
| REACH SVHC | ✓ | ✓ | ✓ | < 0.1% SVHC by weight |
| RoHS 3 (EU 2015/863) | ✓ | ✓ | ✓ | All 10 substances |
| CPSC 16 CFR | ✓ | – | – | US consumer products |
| EN 60335 (Safety) | ✓ | – | – | Household appliances |
| EN 60950-1 / 62368-1 | – | – | ✓ | IT & AV equipment |
| ISO 13485 / MDR 2017/745 | – | ✓ | – | Medical-adjacent devices |
| Prop 65 (CA) | ✓ | ✓ | ✓ | CA market compliance |
| WEEE Directive | ✓ | ✓ | ✓ | EU waste electronics |
Audit reports & CoC documentation available under NDA
Submit Your RFQThree production programs across home appliances, personal care, and consumer electronics — each with documented before/after metrics available under NDA.
Cordless Hand Blender Housing
Midwest Appliance Brand
Cordless Trimmer Internal Chassis
DTC Grooming Brand (Series B)
True Wireless Earbud Charging Case
Mid-Market Electronics Brand
"We benchmarked four OEMs across two continents. FactoryFloor was the only one that sent a dimensional report with every sample — not just a certificate of conformance. That's the difference between a supplier and a manufacturing partner."
Full case study packages available under NDA — contact us to request
Submit Your RFQFill out the form below. We review every RFQ within 48 business hours and respond with a preliminary DFM assessment and indicative pricing — no commitment required.
32-page PDF covering all processes, material specs, tolerance tables, and certification documentation. Suitable for procurement benchmarking.
Chicago, IL 60612